Pilot-Scale Flash Dryer

Pilot-Scale Flash Dryer for Research & Development Applications

Product Introduction

Our Pilot-Scale Flash Dryer represents the perfect bridge between laboratory testing and full-scale production. Designed specifically for R&D facilities and small-batch processing, this compact yet powerful drying system allows you to validate your processes before scaling up. The pilot-scale unit incorporates the same advanced XSG rotating flash technology found in our industrial models, ensuring seamless transition from development to production. Whether you're working with heat-sensitive materials or developing new formulations, this equipment delivers consistent, reliable results every time.

 

Our Factory

 

Dependable drying, designed for your everyday

Pesticide Flash Dryer

Food Flash Dryer

Starch Flash Dryer

Product Specifications

• Evaporation Capacity: 5-50 kg/h water
• Inlet Temperature: 150-400°C (adjustable)
• Outlet Temperature: 60-90°C
• Material Residence Time: 2-8 seconds
• Power Consumption: 15-45 kW
• Footprint: Compact design suitable for laboratory environments
• Material Contact: Stainless steel 304/316L construction
• Control System: PLC with touchscreen interface

Usage Scenarios

Your pilot-scale flash dryer excels in multiple applications. Research institutions use it for developing new drying processes and optimizing parameters. Chemical companies rely on it for testing new formulations before full production. Food processing labs utilize it for developing instant powders and functional ingredients. Pharmaceutical researchers depend on it for creating precise particle size distributions in active compounds.

 

Our Factory

 

Dependable drying, designed for your everyday

Pilot Scale Flash Dryer

precision parts processing line

our factory appearance

Product Features

Advanced Bearing Cooling System: Our proprietary water-cooled bearing design with linked oil delivery ensures extended operation life and minimal maintenance requirements.

Precise Temperature Control: Digital temperature monitoring and control systems maintain consistent conditions throughout your testing phases.

Integrated Processing: Complete drying, crushing, and sieving in one compact unit eliminates the need for multiple pieces of equipment.

Flexible Operation: Variable speed motor with smooth transmission allows fine-tuning of residence time and product characteristics.

Easy Material Handling: Quick-release components and smooth surfaces facilitate thorough cleaning between batches.

Quality Control

Every unit undergoes rigorous factory testing before shipment. We validate temperature uniformity, moisture removal efficiency, and particle size consistency. Our quality assurance team performs comprehensive performance verification using standard test materials. All critical components receive individual inspection and testing certificates.

Why Choose Us?

Changzhou Great Drying Engineering brings over two decades of drying technology expertise to your laboratory. Our pilot-scale equipment uses identical principles as our full-production systems, ensuring your scale-up process proceeds smoothly. We provide comprehensive technical support, from initial process development through production implementation. Our experienced engineers offer training and ongoing consultation to maximize your research efficiency.

Certifications

Our manufacturing facility maintains ISO 9001:2015 quality management certification. All electrical components comply with CE safety standards. Pressure vessels meet ASME standards where applicable.

FAQ

Q: What's the minimum batch size for testing?

A: Our system can effectively process batches as small as 1-2 kg, making it ideal for valuable research materials.

Q: How quickly can I change between different materials?

A: The design allows complete cleaning and changeover in approximately 30-45 minutes.

Q: Can I upgrade to larger capacity later?

A: Absolutely. We offer seamless scaling from pilot to production units using the same technology platform.

Q: What technical support do you provide?

A: We include installation, training, and first-year technical support with every product purchase.

Contact Us

Ready to advance your drying research capabilities? Our technical team is standing by to discuss your specific requirements and help you select the optimal configuration for your applications.

Email: [email protected]

Contact us today for detailed specifications, pricing information, and technical consultation. We're committed to supporting your research success with reliable, efficient Pilot-Scale Flash Dryer solutions.