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Pilot-Scale Rake Dryer
Drying of the following materials in the pharmaceutical, food, and chemical industries, etc.
Suitable for thick liquid, paste, and powdery materials.
Heat - sensitive materials requiring low - temperature drying.
Explosive, strongly stimulating, extremely poisonous, and easily oxidizable substances.
Materials from which organic solvents need to be recovered.
Features
The machine adopts the method of heating both internally and with mixing. The heat transfer area is large.
The machine stirs, making the material form a continuous circulation state, which further increases the uniformity of heat received by the material.
This machine is set up for drying slurry, paste, and paste - like materials.
Pilot-Scale Rake Dryer - Advanced Drying Solution for Research & Development
Product Introduction
Our Pilot-Scale Rake Dryer is specifically designed for research laboratories and small-scale production facilities requiring precise drying control. This innovative drying system combines internal heating with continuous mixing technology to deliver superior results for your material processing needs. Whether you're working with heat-sensitive pharmaceutical compounds, food ingredients, or chemical substances, this product provides the reliability and efficiency your applications demand. The unit excels at handling thick liquids, pastes, and powdery materials while maintaining product integrity throughout the drying process.
Our Factory
Your choice for the future
Product Specifications
- Capacity Range: 10-100 liters working volume
- Temperature Range: 20°C to 200°C
- Vacuum Level: Up to 0.095 MPa
- Heating Method: Jacket heating + rake heating
- Material Contact: 316L stainless steel construction
- Control System: PLC with touchscreen interface
- Power Supply: 380V/50Hz (customizable)
Usage Scenarios
Our rake dryer serves multiple industries with diverse applications:
Pharmaceutical Industry: Perfect for drying APIs, intermediates, and formulation components requiring controlled conditions and solvent recovery.
Food Processing: Ideal for concentrating fruit purees, vegetable pastes, and dairy products while preserving nutritional value.
Chemical Manufacturing: Excellent for processing catalysts, pigments, and specialty chemicals requiring gentle drying conditions.
Research Facilities: Optimal for pilot studies, process development, and small-batch production runs.
Our Factory
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Product Features
Dual Heating System: Our product features both jacket and rake heating, maximizing heat transfer efficiency while ensuring uniform temperature distribution.
Continuous Mixing Action: The rotating rake system maintains material circulation, preventing hot spots and ensuring consistent drying results.
Vacuum Operation: Low-pressure drying capability reduces processing temperatures, protecting heat-sensitive materials from degradation.
Solvent Recovery: Built-in condenser system allows efficient recovery of organic solvents, reducing operational costs and environmental impact.
Easy Cleaning: Smooth internal surfaces and removable components facilitate thorough cleaning between batches.
Quality Control
We maintain strict quality standards throughout manufacturing. Each unit undergoes comprehensive testing including pressure testing, temperature calibration, and performance validation. Our quality management system ensures consistent product reliability and longevity.
Why Choose Us?
Engineering Expertise: With decades of experience in drying technology, we understand your unique processing challenges.
Customization Options: We tailor each Pilot-Scale Rake Dryer to meet your specific requirements and facility constraints.
Technical Support: Our experienced engineers provide comprehensive support from installation through operation.
Proven Performance: Hundreds of successful installations worldwide demonstrate our commitment to quality and customer satisfaction.
Certifications
Our manufacturing facility operates under ISO 9001:2015 quality management standards. All equipment meets relevant safety and performance standards for international markets.
FAQ
Q: What materials can be processed in this dryer?
A: The unit handles thick liquids, pastes, powders, and heat-sensitive materials across pharmaceutical, food, and chemical applications.
Q: How does the mixing system work?
A: The rotating rake creates continuous material circulation, ensuring uniform heat distribution and preventing product degradation.
Q: Can solvents be recovered during operation?
A: Yes, our integrated condenser system efficiently recovers organic solvents for reuse or disposal.
Q: What maintenance is required?
A: Regular cleaning, seal inspection, and periodic calibration ensure optimal performance and longevity.
Contact Us
Ready to enhance your drying operations? Our technical team is here to help you select the perfect Pilot-Scale Rake Dryer solution for your needs. Contact us today to discuss your requirements and receive a detailed quotation.
Email: [email protected]
Let us help you achieve superior drying results with our reliable, efficient drying technology.
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