Active Biological Spray Dryer

Active Biological Spray Dryer - Professional Drying Solutions for Biological Materials 

Looking for reliable drying solutions for your biological products? Our Active Biological Spray Dryer delivers exceptional performance for processing heat-sensitive biological materials. This advanced spray drying system transforms liquid biological solutions, emulsions, and suspensions into high-quality powder products while preserving their biological activity. With precise temperature control and gentle processing conditions, our product ensures maximum product viability. The system features state-of-the-art atomization technology that creates uniform droplets for consistent drying results across pharmaceutical, biotechnology, and food industries.

 

Our Factory

 

Dependable drying, designed for your everyday

100KG/H spraydryer

100KG/H spraydryer

150KG/H spraydryer

Product Specification

Usage Scenarios

Your Active Biological Spray Dryer excels in multiple applications:

• Pharmaceutical Industry: Vaccine production, enzyme drying, protein powders
• Biotechnology: Probiotic cultures, bacterial preparations, cell cultures
• Food Processing: Dairy products, nutritional supplements, functional foods
• Research Labs: Small-batch biological sample processing
• Nutraceuticals: Vitamin complexes, herbal extracts, bioactive compounds

 

Our Factory

 

Dependable drying, designed for your everyday

150KG/H spraydryer

250KG/H spraydryer

25KG/H spraydryer

Product Features

Explosion-Proof Safety Design

Your safety comes first with our comprehensive explosion-proof system design. All main components feature safety-certified construction for hazardous material processing.

Solvent Recovery System

Integrated condensing technology recovers valuable organic solvents. You reduce production costs significantly through efficient solvent recycling capabilities.

Positive Pressure Control

Automated pressure transmitters maintain stable positive pressure. This prevents contamination while ensuring consistent drying conditions.

Flexible Heating Configuration

We customize heating systems based on your specific site conditions and processing requirements.

Product Features

Gentle Drying Process: Short residence time minimizes thermal damage to biological materials.

Advanced Atomization: High-speed centrifugal atomizer creates uniform particle distribution.

Temperature Control: Precise inlet and outlet temperature monitoring protects sensitive compounds.

Sterile Design: Sanitary construction meets pharmaceutical and food grade standards.

Easy Cleaning: CIP (Clean-in-Place) system reduces downtime between batches.

Flexible Operation: Adjustable parameters accommodate various biological materials.

Efficient Collection: Multi-stage separation system maximizes product recovery rates.

Quality Control

We implement strict quality measures throughout manufacturing. Each spray drying system undergoes comprehensive testing before delivery. Our quality team performs material verification, welding inspections, and performance validation. Installation qualification and operational qualification protocols ensure your equipment meets specifications. Regular calibration of instruments maintains consistent performance standards.

Why Choose Us?

20+ Years Experience: Decades of expertise in biological drying applications.

Custom Solutions: Tailored designs meet your specific processing requirements.

Technical Support: Comprehensive training and ongoing technical assistance.

Global Service: Worldwide installation and maintenance support network.

Proven Results: Successful installations across pharmaceutical and biotech industries.

Competitive Pricing: Cost-effective solutions without compromising quality.

Certifications

Our manufacturing facility maintains ISO 9001:2015 quality management certification. All pressure vessels comply with ASME standards. Electrical components meet CE marking requirements for European markets.

​​​FAQ

Q: Can this dryer handle temperature-sensitive biological materials?

A: Yes, our biological spray drying system operates at low outlet temperatures to preserve biological activity.

Q: What's the typical particle size range?

A: The system produces particles from 2-60 microns depending on atomization settings.

Q: How long does installation take?

A: Standard installation typically requires 2-4 weeks depending on system complexity.

Q: Do you provide operator training?

A: Yes, we include comprehensive training for your operators and maintenance staff.

Q: What maintenance is required?

A: Regular cleaning, filter replacement, and annual calibration maintain optimal performance.

​Contact Us

Ready to discuss your biological drying requirements? Our technical team will help you select the perfect Active Biological Spray Dryer solution for your applications. Contact us today for detailed specifications and pricing information.

Email: [email protected]

Get your custom quote and technical consultation now!