Aseptic Spray Dryer

Aseptic Spray Dryer Professional Liquid-to-Powder Drying Solution

Looking for a reliable solution for sterile drying applications? Our Aseptic Spray Dryer delivers exceptional performance for pharmaceutical, food, and biotechnology industries. This progressed drying hardware guarantees contamination-free handling whereas keeping up item judgment. With cutting-edge innovation and predominant plan, our item gives reliable comes about for your most requesting sterile applications. You can believe this framework to meet exacting cleanliness measures whereas conveying proficient drying performance.

Product Introduction

Our sterile shower drying framework changes fluid materials into dry powder items in a totally aseptic environment. The framework employments progressed atomization innovation combined with controlled hot discuss stream to accomplish fast dampness evacuation. This handle keeps up the natural movement and quality of delicate materials all through the drying cycle.

The gear highlights a fixed plan that avoids outside defilement amid operation. High-efficiency filtration frameworks guarantee that all discuss entering the drying chamber meets pharmaceutical review benchmarks. Temperature and mugginess controls keep up ideal conditions for distinctive item necessities.

 

Our Factory

 

Dependable drying, designed for your everyday

100KG/H spraydryer

100KG/H spraydryer

150KG/H spraydryer

Product Specification

• Capacity Range: 5-1000 kg/hour water evaporation
• Inlet Temperature: 120-350°C (adjustable)
• Outlet Temperature: 60-120°C (controllable)
• Atomization Method: High-speed centrifugal or pressure nozzle
• Drying Chamber: Stainless steel 316L construction
• Filtration: HEPA filters (99.97% efficiency)
• Control System: PLC with touchscreen interface
• Steam Sterilization: 121°C capable
• Air Classification: Class A environment maintained

Usage Scenarios

Pharmaceutical Manufacturing: Perfect for drying antibiotics, vaccines, and other sensitive drug compounds that require sterile processing conditions.

Biotechnology Applications: Ideal for processing enzymes, probiotics, and biological products where contamination could destroy product efficacy.

Food Industry: Suitable for producing infant formula, nutritional supplements, and functional food ingredients requiring the highest hygiene standards.

Research Facilities: Excellent for laboratory-scale production and development of new sterile products.

 

Our Factory

 

Dependable drying, designed for your everyday

150KG/H spraydryer

250KG/H spraydryer

25KG/H spraydryer

Product Features

Explosion-Proof Safety Design

Your safety comes first with our comprehensive explosion-proof system design. All main components feature safety-certified construction for hazardous material processing.

Solvent Recovery System

Integrated condensing technology recovers valuable organic solvents. You reduce production costs significantly through efficient solvent recycling capabilities.

Positive Pressure Control

Automated pressure transmitters maintain stable positive pressure. This prevents contamination while ensuring consistent drying conditions.

Flexible Heating Configuration

We customize heating systems based on your specific site conditions and processing requirements.

Product Features

Complete Sterility Control: Our Aseptic Spray Dryer maintains sterile conditions from start to finish through advanced filtration and sealed design.

Gentle Drying Process: Low-temperature operation preserves heat-sensitive compounds and maintains biological activity.

Easy Cleaning Validation: Smooth surfaces and accessible design enable thorough cleaning and sterilization between batches.

Automated Operation: Programmable controls reduce human intervention and minimize contamination risks.

Real-time Monitoring: Continuous monitoring of critical parameters ensures consistent product quality.

Flexible Configuration: Customizable options accommodate different product requirements and production volumes.

Quality Control

We implement rigorous quality assurance throughout manufacturing. Each system undergoes comprehensive testing before delivery. Our quality management system follows ISO standards and pharmaceutical guidelines.

Factory acceptance testing includes performance verification, sterilization validation, and contamination control testing. We provide detailed documentation for regulatory compliance and validation purposes.

Regular calibration schedules ensure ongoing accuracy of all monitoring and control systems. Our quality team works closely with customers to establish proper validation protocols.

Why Choose Us?

Expert Engineering Team: Our specialists have decades of experience designing sterile processing equipment for regulated industries.

Custom Solutions: We tailor each system to meet your specific product requirements and facility constraints.

Comprehensive Support: From initial consultation through installation and ongoing maintenance, we provide complete technical support.

Proven Track Record: Our equipment operates successfully in pharmaceutical and food facilities worldwide.

Regulatory Compliance: All systems meet international standards for sterile processing equipment.

Certifications

Our manufacturing facility maintains ISO 9001 quality certification. Equipment design complies with cGMP requirements and pharmaceutical industry standards. We provide CE marking for European markets and support FDA validation requirements.

FAQ

Q: How do you ensure sterile conditions during operation?

A: The system uses HEPA filtration, positive pressure control, and steam sterilization capabilities to maintain sterile conditions throughout the process.

Q: What cleaning validation support do you provide?

A: We supply cleaning protocols, validation documentation, and technical support to help establish your cleaning procedures.

Q: Can the system handle different product types?

A: Yes, our product accommodates various liquid feedstocks including solutions, suspensions, and emulsions.

Q: What maintenance is required?

A: Regular filter replacement, calibration checks, and preventive maintenance keep the system operating optimally.

Contact Us

Ready to discuss your sterile drying requirements? Our technical team is here to help you select the right Aseptic Spray Dryer configuration for your application.

Contact our experts today: [email protected]

We look forward to partnering with you to achieve your sterile processing goals.