Bio-Fermentation Spray Dryer

Bio-Fermentation Spray Dryer

Product Introduction

Are you looking for efficient drying solutions for your bio-fermentation products? Our Bio-Fermentation Spray Dryer delivers exceptional performance for converting liquid fermentation broths into high-quality powder products. This advanced spray drying system is specifically designed to handle sensitive biological materials while maintaining their viability and functionality. Using cutting-edge spray drying technology, your liquid raw materials are dispersed into fine mist droplets within our specially designed drying chamber. The droplets are then dried using precisely controlled hot air to obtain your desired final product.

Our system works by feeding your bio-fermentation broth through a high-precision feed pump to an atomizer, which creates uniform droplets. These droplets are dried in our temperature-controlled chamber while maintaining the integrity of your biological compounds.

 

Our Factory

 

Dependable drying, designed for your everyday

100KG/H spraydryer

100KG/H spraydryer

150KG/H spraydryer

Product Specifications

• Capacity Range: 5-1000 kg/hour water evaporation
• Inlet Temperature: 150-350°C (adjustable)
• Outlet Temperature: 80-120°C
• Atomization Method: Centrifugal or pressure nozzle
• Material: 316L stainless steel contact parts
• Control System: PLC with HMI touchscreen
• Powder Recovery: >95%
• Moisture Content: <5% (adjustable)

Usage Scenarios

Your product is perfect for various applications including:

• Probiotic bacteria drying for dietary supplements
• Enzyme powder production from fermentation broths
• Yeast extract processing
• Antibiotic powder manufacturing
• Organic acid crystallization
• Vitamin and amino acid production
• Fermented protein concentrate processing

 

Our Factory

 

Dependable drying, designed for your everyday

150KG/H spraydryer

250KG/H spraydryer

25KG/H spraydryer

Product Features

Explosion-Proof Safety Design

Your safety comes first with our comprehensive explosion-proof system design. All main components feature safety-certified construction for hazardous material processing.

Solvent Recovery System

Integrated condensing technology recovers valuable organic solvents. You reduce production costs significantly through efficient solvent recycling capabilities.

Positive Pressure Control

Automated pressure transmitters maintain stable positive pressure. This prevents contamination while ensuring consistent drying conditions.

Flexible Heating Configuration

We customize heating systems based on your specific site conditions and processing requirements.

Product Features

Gentle Drying Process: Our system ensures minimal thermal stress on your biological materials, preserving activity and functionality.

Precise Temperature Control: Advanced control systems maintain optimal drying conditions throughout the process.

High Recovery Rates: Efficient cyclone separators and bag filters ensure maximum product recovery.

Easy Cleaning: CIP (Clean-in-Place) compatible design reduces downtime between batches.

Flexible Operation: Handles various feed concentrations and viscosities with ease.

Contamination Prevention: Closed system design prevents cross-contamination and maintains product purity.

Quality Control

We implement strict quality control measures throughout manufacturing. Each component undergoes rigorous testing before assembly. Our quality team performs comprehensive performance testing on every unit. We conduct material traceability checks and pressure testing for safety compliance. Final inspection includes calibration verification and documentation review.

Why Choose Us?

30+ Years Experience: We bring decades of expertise in drying technology and bio-fermentation applications.

Custom Solutions: Every Bio-Fermentation Spray Dryer is tailored to your specific requirements and process needs.

Technical Support: Our engineering team provides comprehensive support from design to commissioning and beyond.

Global Service: We offer worldwide installation, training, and maintenance services.

Proven Track Record: Trusted by pharmaceutical companies, biotechnology firms, and food manufacturers globally.

Certifications

Our manufacturing facility maintains ISO 9001:2015 quality management certification. All pressure vessels comply with relevant national standards and regulations. We provide complete documentation packages including material certificates and performance test reports.

FAQ

Q: Can the system handle heat-sensitive biological materials?

A: Yes, our product features precise temperature control and short residence times to protect sensitive compounds.

Q: What's the typical drying time?

A: Droplet drying typically occurs within 10-30 seconds, depending on your specific product characteristics.

Q: How do you ensure sterility?

A: Our closed system design includes sterile air filtration and CIP capabilities for maintaining sanitary conditions.

Q: What maintenance is required?

A: Regular cleaning, filter replacement, and periodic calibration checks ensure optimal performance.

Contact Us

Ready to enhance your bio-fermentation processing capabilities? Contact our technical team today for a customized solution consultation. We're here to help you achieve optimal drying results for your specific applications.

Email: [email protected]

Let us help you transform your liquid fermentation products into high-quality powders with our advanced Bio-Fermentation Spray Dryer.