/ Spray Dryer

Ceramic Spray Dryer

Spray Drying Technology:Spray drying technology is a method where liquid raw materials are dispersed into mist droplets within a drying chamber, and these droplets are dried using hot air to obtain the final product. The formation of droplets can be achieved by a rotary atomizer or a nozzle atomizer. The drying of the droplets can be accomplished by adjusting the temperature of the drying medium (typically air) or controlling the flow rate of the medium. The raw material can be in the form of a solution, emulsion, suspension, melt, or paste. The dried product can be made into powder, granule, hollow ball, or agglomerate form as per requirements.

Each set of spray dryer consists of several key components: a feed pump, an atomizer, an air heater, an air disperser, a drying chamber, a powder recovery system, and an exhaust air cleaning system.
Product Description

Ceramic Spray Dryer - Advanced Industrial Drying Solution 

Our Ceramic Spray Dryer represents cutting-edge technology for transforming ceramic slurries and suspensions into fine powders with exceptional quality. This mechanical drying arrangement changes over fluid ceramic materials into uniform, free-flowing powders through progressed splash drying innovation. You'll discover our ceramic shower drying frameworks culminate for creating high-quality ceramic powders, guaranteeing reliable molecule estimate conveyance and fabulous flowability for your fabricating processes.

The framework works by scattering ceramic slurries into fine beads inside a controlled drying chamber. Hot discuss quickly expels dampness, making premium ceramic powders prepared for your generation needs. This productive prepare keeps up the astuteness of ceramic materials whereas conveying prevalent comes about.

 
Our Factory
 

Dependable drying, designed for your everyday

100spraydryer
100KG/H spraydryer
100spraydryer2
100KG/H spraydryer
150spraydyer
150KG/H spraydryer

Product Specification

Our ceramic drying equipment offers flexible configurations to meet your specific requirements:

  • Capacity Range: 5-1000 kg/hour water evaporation
  • Inlet Temperature: 150-400°C (adjustable)
  • Outlet Temperature: 80-120°C
  • Atomization Method: Rotary or nozzle atomizer
  • Chamber Design: Stainless steel construction
  • Control System: PLC with touch screen interface
  • Power Supply: 380V/50Hz (customizable)

Usage Scenarios

Your ceramic manufacturing processes benefit from our versatile Ceramic Spray Dryer solutions:

  • Technical Ceramics: Advanced ceramic components for electronics and aerospace
  • Traditional Ceramics: Tiles, sanitaryware, and decorative items
  • Refractory Materials: High-temperature resistant ceramic products
  • Catalyst Production: Ceramic-based catalysts for chemical industries
  • Bioceramics: Medical and dental ceramic applications
  • Electronic Ceramics: Capacitors, insulators, and piezoelectric devices
 
Our Factory
 

Dependable drying, designed for your everyday

150spraydryer 2
150KG/H spraydryer
250spraydryer
250KG/H spraydryer
25spraydryer
25KG/H spraydryer

Product Features

Explosion-Proof Safety Design

Your safety comes first with our comprehensive explosion-proof system design. All main components feature safety-certified construction for hazardous material processing.

Solvent Recovery System

Integrated condensing technology recovers valuable organic solvents. You reduce production costs significantly through efficient solvent recycling capabilities.

Positive Pressure Control

Automated pressure transmitters maintain stable positive pressure. This prevents contamination while ensuring consistent drying conditions.

Flexible Heating Configuration

We customize heating systems based on your specific site conditions and processing requirements.

Product Features

Advanced Atomization Technology

Our systems deliver precise droplet formation for uniform powder characteristics.

Energy-Efficient Design

Optimized heat recovery systems reduce operational costs while maintaining performance.

Automated Control Systems

User-friendly interfaces allow precise control over drying parameters.

Flexible Configuration

Customizable designs accommodate various ceramic materials and production requirements.

Consistent Quality Output

Reliable particle size distribution ensures product consistency.

Easy Maintenance

Accessible components and automated cleaning systems minimize downtime.

Quality Control

We maintain strict quality standards throughout manufacturing and testing. Each system undergoes comprehensive performance testing before delivery. Our quality assurance includes material traceability, welding inspections, and performance validation.

Regular calibration of instruments ensures accurate temperature and flow measurements. We provide detailed documentation for all quality control procedures.

Why Choose Us?

Engineering Expertise

Over two decades of experience in industrial drying technology.

Custom Solutions

Tailored designs meeting your specific ceramic processing requirements.

Comprehensive Support

From initial consultation through installation and ongoing maintenance.

Proven Performance

Successful installations across various ceramic manufacturing facilities.

Technical Innovation

Continuous improvement and technology advancement in drying solutions.

fine chemical

FAQ

Q: What ceramic materials can your product process?

A: Our systems handle various ceramic slurries, including alumina, zirconia, silicon carbide, and complex ceramic formulations.

Q: How do you ensure powder quality consistency?

A: Advanced control systems monitor and adjust parameters in real-time, maintaining consistent droplet formation and drying conditions.

Q: What maintenance is required?

A: Regular cleaning cycles, filter replacements, and periodic inspection of atomization components ensure optimal performance.

Q: Can the system handle different batch sizes?

A: Yes, our equipment offers flexible capacity adjustments to accommodate varying production requirements.

Q: What's the typical installation timeline?

A: Installation typically takes 2-4 weeks, depending on system complexity and site requirements.

俯瞰

Contact Us

Ready to enhance your ceramic powder production? Our technical team is here to discuss your specific requirements and provide customized Ceramic Spray Dryer solutions.

Contact our sales team at: [email protected]

We look forward to helping you achieve superior ceramic powder quality with our advanced spray drying technology.

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