Closed-Circuit Spray Dryer

Closed-Circuit Spray Dryer Advanced Industrial Drying Solution​​​​​​​

Our Closed-Circuit Spray Dryer represents cutting-edge drying technology designed for your most demanding applications. This specialized equipment operates in a completely sealed environment using inert gases like nitrogen to protect sensitive materials from oxidation and contamination. The closed-circuit system makes it perfect for processing materials with organic solvents, toxic substances, or products prone to oxidation. Unlike traditional spray dryers, our product recirculates the drying medium after dehumidification, ensuring maximum efficiency and safety. You'll benefit from superior product quality while maintaining the highest safety standards in your production process.

 

Our Factory

 

Dependable drying, designed for your everyday

100KG/H spraydryer

100KG/H spraydryer

150KG/H spraydryer

Product Specifications

• Drying Medium: Nitrogen or other inert gases
• Operating Pressure: Positive pressure system with automatic control
• Atomization: High-speed centrifugal atomizer
• Temperature Range: Customizable based on material requirements
• Material Compatibility: Solutions, emulsions, suspensions, and paste-like materials
• Recovery System: Integrated solvent condensation and recovery
• Control System: Automated pressure and temperature monitoring

Usage Scenarios

You can utilize our Closed-Circuit Spray Dryer across various industries:

• Pharmaceutical Manufacturing: Processing heat-sensitive drugs and active ingredients
• Chemical Industry: Handling volatile organic compounds safely
• Food Processing: Producing specialty powders without oxidation
• Fine Chemicals: Creating high-purity products in controlled environments
• Research & Development: Laboratory-scale testing and product development

 

Our Factory

 

Dependable drying, designed for your everyday

150KG/H spraydryer

250KG/H spraydryer

25KG/H spraydryer

Product Features

Explosion-Proof Safety Design

Your safety comes first with our comprehensive explosion-proof system design. All main components feature safety-certified construction for hazardous material processing.

Solvent Recovery System

Integrated condensing technology recovers valuable organic solvents. You reduce production costs significantly through efficient solvent recycling capabilities.

Positive Pressure Control

Automated pressure transmitters maintain stable positive pressure. This prevents contamination while ensuring consistent drying conditions.

Flexible Heating Configuration

We customize heating systems based on your specific site conditions and processing requirements.

Product Features

Explosion-Proof Design: The main body and critical components feature explosion-proof technology for maximum safety during operation.

Solvent Recovery System: Integrated condensing system recovers and recycles solvents, significantly reducing your production costs.

Flexible Heating Options: Choose from electric heating, steam, or gas systems based on your facility requirements.

Automated Control: Pressure transmitters automatically regulate nitrogen input to maintain stable positive pressure.

Superior Product Quality: The inert atmosphere prevents oxidation and degradation of sensitive materials.

Quality Control

We maintain rigorous quality standards throughout manufacturing. Each unit undergoes comprehensive testing before delivery. Our quality assurance includes pressure testing, temperature calibration, and performance verification. You receive detailed documentation and certificates confirming all safety and performance parameters meet international standards.

Why Choose Us?

Changzhou Great Drying Engineering brings decades of experience in drying technology. We understand your unique challenges and provide customized solutions. Our engineering team works closely with you to optimize the closed-loop spray drying process for your specific materials. You benefit from our comprehensive after-sales support, including installation guidance, operator training, and ongoing technical assistance.

Certifications

Our manufacturing facility maintains ISO quality management systems. All equipment complies with relevant safety standards and regulations for pressure vessels and electrical components.

FAQ

Q: What makes a closed-circuit system different from conventional spray dryers?

A: The sealed environment and inert gas circulation prevent oxidation and safely handle volatile solvents.

Q: Can you customize the system for specific solvents?

A: Yes, we design the condensation and recovery systems based on your specific solvent requirements.

Q: What maintenance is required?

A: Regular inspection of seals, pressure monitoring systems, and periodic cleaning of the drying chamber.

Q: How efficient is solvent recovery?

A: Recovery rates typically exceed 95%, depending on the solvent type and operating conditions.

Contact Us

Ready to enhance your production with our advanced Closed-Circuit Spray Dryer solutions? Our technical experts are here to discuss your specific requirements and provide detailed quotations. Contact us today at [email protected] for personalized consultation and technical support.