Food Industry Spray Dryer

Food Industry Spray Dryer - Advanced Drying Solutions for Food Processing 

Transform your food production with our cutting-edge Food Industry Spray Dryer, designed specifically for commercial food processing applications. This advanced drying system converts liquid food materials into high-quality powder products through precision atomization and controlled drying processes. Our spray dryers deliver consistent results for dairy powders, instant beverages, food extracts, and nutritional supplements. Whether you're processing milk powder, coffee extracts, or protein concentrates, our equipment ensures optimal product quality while maximizing your production efficiency.

Our spray drying technology utilizes either rotary or nozzle atomizers to create fine droplets. These droplets are then dried using precisely controlled hot air circulation. The system handles various liquid forms including solutions, emulsions, suspensions, and pastes, converting them into powder, granule, or agglomerate forms according to your specifications.

 

Our Factory

 

Dependable drying, designed for your everyday

100KG/H spraydryer

100KG/H spraydryer

150KG/H spraydryer

Product Specifications

Technical Parameters:

• Capacity Range: 50-5000 kg/hr water evaporation
• Inlet Temperature: 150-350°C (adjustable)
• Outlet Temperature: 80-120°C
• Atomization Method: Pressure nozzle or centrifugal disc
• Material: Food-grade stainless steel 316L
• Control System: PLC with touch screen interface
• Powder Recovery Rate: ≥95%

Standard Components:

• High-pressure feed pump system
• Precision atomizer assembly
• Insulated drying chamber
• Hot air distribution system
• Cyclone separator
• Bag filter collection system
• Control cabinet with automation

Usage Scenarios

Dairy Industry: Perfect for producing milk powder, whey protein, and cheese powder with excellent solubility and nutritional retention.

Beverage Manufacturing: Ideal for creating instant coffee, tea extracts, and fruit juice powders that dissolve quickly and maintain authentic flavors.

Nutritional Supplements: Efficiently processes vitamin solutions, protein concentrates, and mineral supplements into stable powder forms.

Food Ingredients: Converts flavor extracts, natural colorants, and food additives into convenient powder formats for easy handling and storage.

 

Our Factory

 

Dependable drying, designed for your everyday

150KG/H spraydryer

250KG/H spraydryer

25KG/H spraydryer

Product Features

Explosion-Proof Safety Design

Your safety comes first with our comprehensive explosion-proof system design. All main components feature safety-certified construction for hazardous material processing.

Solvent Recovery System

Integrated condensing technology recovers valuable organic solvents. You reduce production costs significantly through efficient solvent recycling capabilities.

Positive Pressure Control

Automated pressure transmitters maintain stable positive pressure. This prevents contamination while ensuring consistent drying conditions.

Flexible Heating Configuration

We customize heating systems based on your specific site conditions and processing requirements.

Product Features

Superior Product Quality: Our Food Industry Spray Dryer maintains product integrity through gentle drying processes. Low residence time and controlled temperatures preserve heat-sensitive nutrients and flavors.

Flexible Operation: Easily adjust particle size, moisture content, and bulk density by modifying process parameters. The system accommodates various feed concentrations and viscosities.

Energy Efficient Design: Advanced heat recovery systems reduce energy consumption while maintaining consistent performance. Optimized airflow patterns ensure uniform drying.

Easy Maintenance: Quick-disconnect fittings and accessible components simplify cleaning and maintenance procedures. CIP (Clean-in-Place) systems available for automated cleaning.

Hygienic Construction: All product-contact surfaces feature sanitary design with smooth finishes and minimal dead spaces, meeting strict food safety standards.

Quality Control

We implement rigorous quality assurance throughout manufacturing. Each component undergoes precision machining and thorough inspection. Welding procedures follow international standards with full penetration and smooth finishes.

Pre-delivery testing includes pressure testing, temperature calibration, and performance verification. We provide comprehensive documentation including material certificates, test reports, and operation manuals.

Our quality management system ensures consistent manufacturing standards. Regular audits and continuous improvement processes maintain our high-quality reputation.

Why Choose Us?

Extensive Experience: Over two decades of spray drying expertise specifically in food applications. We understand the unique challenges of food processing and provide tailored solutions.

Custom Engineering: Every system is designed to meet your specific requirements. Our engineers work closely with you to optimize performance for your particular products.

Comprehensive Support: From initial consultation through installation and commissioning, we provide complete technical support. Our service team offers rapid response for maintenance and troubleshooting.

Proven Performance: Our product systems operate successfully in facilities worldwide, delivering reliable production and consistent product quality.

Certifications

Our manufacturing facility maintains ISO 9001:2015 certification for quality management systems. All equipment complies with relevant food safety regulations and industry standards.

FAQ

Q: What products can be processed with your spray dryer?

A: Our systems handle milk products, fruit juices, coffee extracts, proteins, vitamins, and various food ingredients in liquid form.

Q: How do you ensure product quality during drying?

A: We control inlet/outlet temperatures, residence time, and atomization parameters to preserve nutritional and sensory properties.

Q: What's the typical installation timeframe?

A: Installation usually takes 2-4 weeks depending on system complexity and site preparation requirements.

Q: Do you provide operator training?

A: Yes, we include comprehensive training covering operation, maintenance, and troubleshooting procedures.

Contact Us

Ready to enhance your food production capabilities? Our technical team is standing by to discuss your specific requirements and provide customized solutions.

Email: [email protected]

Contact us today for detailed specifications, pricing information, and technical consultation. Let us help you select the perfect Food Industry Spray Dryer solution for your food processing needs.