/ Spray Dryer

Lipid Spray Dryer

Spray Drying Technology:Spray drying technology is a method where liquid raw materials are dispersed into mist droplets within a drying chamber, and these droplets are dried using hot air to obtain the final product. The formation of droplets can be achieved by a rotary atomizer or a nozzle atomizer. The drying of the droplets can be accomplished by adjusting the temperature of the drying medium (typically air) or controlling the flow rate of the medium. The raw material can be in the form of a solution, emulsion, suspension, melt, or paste. The dried product can be made into powder, granule, hollow ball, or agglomerate form as per requirements.

Each set of spray dryer consists of several key components: a feed pump, an atomizer, an air heater, an air disperser, a drying chamber, a powder recovery system, and an exhaust air cleaning system.
Product Description

Lipid Spray Dryer - Professional Drying Solutions for Lipid Processing 

Our Lipid Spray Dryer represents cutting-edge technology designed specifically for drying lipid-based materials with exceptional precision and efficiency. This specialized equipment transforms liquid lipid solutions, emulsions, and suspensions into fine powder form through advanced spray drying technology. You'll find this system perfect for processing various lipid compounds while maintaining their structural integrity and bioactivity. The product utilizes controlled atomization and precise temperature management to ensure optimal drying results for your lipid processing needs.

 
Our Factory
 

Dependable drying, designed for your everyday

100spraydryer
100KG/H spraydryer
100spraydryer2
100KG/H spraydryer
150spraydyer
150KG/H spraydryer

Product Specification

Parameter Specification
  Processing Capacity 1-50 kg/hour
  Inlet Temperature 150-250°C
  Outlet Temperature 80-120°C
  Atomization Type Pressure nozzle/Rotary atomizer
  Chamber Material Stainless Steel 316L
  Power Consumption 15-75 kW
  Recovery Rate ≥95%
  Particle Size 10-500 μm

Usage Scenarios

You can apply our drying systems across multiple industries:

Pharmaceutical Industry: Processing phospholipids, liposomes, and drug delivery systems

Food Industry: Creating powdered fats, milk powder, and nutritional supplements

Cosmetics: Manufacturing lipid-based skincare ingredients and encapsulated actives

Research Facilities: Laboratory-scale lipid processing and product development

Nutraceuticals: Producing omega-3 powders and fat-soluble vitamin formulations

 
Our Factory
 

Dependable drying, designed for your everyday

150spraydryer 2
150KG/H spraydryer
250spraydryer
250KG/H spraydryer
25spraydryer
25KG/H spraydryer

Product Features

Explosion-Proof Safety Design

Your safety comes first with our comprehensive explosion-proof system design. All main components feature safety-certified construction for hazardous material processing.

Solvent Recovery System

Integrated condensing technology recovers valuable organic solvents. You reduce production costs significantly through efficient solvent recycling capabilities.

Positive Pressure Control

Automated pressure transmitters maintain stable positive pressure. This prevents contamination while ensuring consistent drying conditions.

Flexible Heating Configuration

We customize heating systems based on your specific site conditions and processing requirements.

Product Features

Advanced Atomization System: Precise droplet formation ensures uniform particle size distribution

Temperature Control: Multi-point temperature monitoring maintains optimal drying conditions

High Recovery Rate: Efficient cyclone separation system maximizes product yield

Easy Operation: User-friendly touch screen interface simplifies process control

Hygienic Design: FDA-compliant materials and smooth surfaces facilitate cleaning

Flexible Configuration: Customizable options meet specific processing requirements

Energy Efficient: Optimized heat recovery reduces operational costs

Quality Control

We implement rigorous quality assurance throughout manufacturing. Each Lipid Spray Dryer undergoes comprehensive testing before delivery. Our quality control process includes material inspection, welding verification, and performance validation. You receive detailed documentation including material certificates, test reports, and operation manuals. We follow ISO 9001 standards to ensure consistent quality across all our equipment.

Why Choose Us?

25+ Years Experience: Decades of expertise in drying technology development

Custom Solutions: Tailored designs meet your specific processing requirements

Technical Support: Comprehensive after-sales service and technical assistance

Global Presence: Worldwide installation and service network

Innovation Focus: Continuous R&D investment keeps us at technology forefront

Proven Track Record: Successfully installed systems across 50+ countries

Your success is our priority. We provide complete project support from initial consultation through commissioning and beyond.

fine chemical

FAQ

Q: What types of lipids can be processed?

A: Our systems handle phospholipids, triglycerides, fatty acids, and complex lipid formulations.

Q: How do you prevent lipid oxidation during drying?

A: We use inert gas options and controlled atmosphere processing to minimize oxidation.

Q: What's the typical installation time?

A: Standard installations complete within 2-3 weeks, including commissioning and training.

Q: Can the system handle heat-sensitive materials?

A: Yes, our low-temperature drying capabilities protect sensitive lipid compounds.

Q: What maintenance is required?

A: Regular cleaning and periodic component inspection ensure optimal performance.

俯瞰

Contact Us

Ready to enhance your lipid processing capabilities? Our technical team is here to help you select the perfect Lipid Spray Dryer for your application. We offer free consultation and customized solutions.

Email: [email protected]

Contact us today to discuss your project requirements and receive a detailed proposal.

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