/ Spray Dryer

Nitrogen-Protected Spray Dryer

Spray Drying Technology:Spray drying technology is a method where liquid raw materials are dispersed into mist droplets within a drying chamber, and these droplets are dried using hot air to obtain the final product. The formation of droplets can be achieved by a rotary atomizer or a nozzle atomizer. The drying of the droplets can be accomplished by adjusting the temperature of the drying medium (typically air) or controlling the flow rate of the medium. The raw material can be in the form of a solution, emulsion, suspension, melt, or paste. The dried product can be made into powder, granule, hollow ball, or agglomerate form as per requirements.

Each set of spray dryer consists of several key components: a feed pump, an atomizer, an air heater, an air disperser, a drying chamber, a powder recovery system, and an exhaust air cleaning system.
Product Description

Nitrogen-Protected Spray Dryer Advanced Laboratory Drying Solutions

Our advanced Nitrogen-Protected Spray Dryer revolutionizes the drying process for heat-sensitive and oxidation-prone materials. This cutting-edge innovation combines conventional splash drying strategies with an idle nitrogen environment, guaranteeing your profitable items keep up their quality and power all through the drying prepare. By supplanting oxygen with nitrogen gas, our framework anticipates oxidation, discoloration, and corruption of touchy compounds. The innovation changes fluid materials counting arrangements, emulsions, suspensions, dissolves, and glues into high-quality powders, granules, or agglomerates whereas protecting their unique characteristics.

 
Our Factory
 

Dependable drying, designed for your everyday

100spraydryer
100KG/H spraydryer
100spraydryer2
100KG/H spraydryer
150spraydyer
150KG/H spraydryer

Product Specification

Our system includes essential components designed for optimal performance:

  • Feed Pump: Precise liquid material delivery system
  • Atomizer: Rotary or nozzle-type for uniform droplet formation
  • Air Heater: Temperature-controlled drying medium management
  • Air Disperser: Even heat distribution throughout the chamber
  • Drying Chamber: Nitrogen-filled environment for protected processing
  • Powder Recovery System: Efficient product collection mechanism
  • Exhaust Air Cleaning System: Environmental protection compliance

The chamber operates under controlled nitrogen atmosphere with adjustable temperature ranges and flow rates to match your specific material requirements.

Usage Scenarios

This versatile equipment serves multiple industries where product integrity matters most:

  • Pharmaceutical Industry: Processing heat-sensitive APIs and biologics
  • Food Processing: Drying natural extracts and nutritional supplements
  • Chemical Manufacturing: Handling reactive compounds and specialty chemicals
  • Biotechnology: Processing enzymes and protein-based materials
  • Cosmetics Production: Creating stable powder formulations
  • Research Facilities: Small-scale development and testing applications
 
Our Factory
 

Dependable drying, designed for your everyday

150spraydryer 2
150KG/H spraydryer
250spraydryer
250KG/H spraydryer
25spraydryer
25KG/H spraydryer

Product Features

Explosion-Proof Safety Design

Your safety comes first with our comprehensive explosion-proof system design. All main components feature safety-certified construction for hazardous material processing.

Solvent Recovery System

Integrated condensing technology recovers valuable organic solvents. You reduce production costs significantly through efficient solvent recycling capabilities.

Positive Pressure Control

Automated pressure transmitters maintain stable positive pressure. This prevents contamination while ensuring consistent drying conditions.

Flexible Heating Configuration

We customize heating systems based on your specific site conditions and processing requirements.

Product Features

Your production benefits from these advanced capabilities:

  • Oxygen-Free Environment: Complete protection against oxidation
  • Temperature Control: Precise heat management for sensitive materials
  • Uniform Drying: Consistent product quality across batches
  • Flexible Output: Powder, granule, or agglomerate formation options
  • Easy Operation: User-friendly control systems and monitoring
  • Efficient Recovery: Maximum yield with minimal waste
  • Scalable Design: Available in various sizes for different production volumes

Quality Control

We maintain strict quality standards throughout manufacturing and testing. Each Nitrogen-Protected Spray Dryer undergoes comprehensive testing before delivery. Our quality assurance includes material verification, component testing, and performance validation. You receive detailed documentation covering operational parameters, maintenance schedules, and performance specifications.

Why Choose Us?

Changzhou Great Drying Engineering Co., Ltd. brings decades of drying technology expertise to your operations. Our engineering team understands the unique challenges of processing sensitive materials. We provide comprehensive support including installation guidance, operator training, and ongoing technical assistance. Our commitment extends beyond equipment delivery to ensure your long-term success.

You benefit from our extensive experience in custom solutions tailored to specific material properties and production requirements. Our local service network ensures rapid response times for maintenance and support needs.

fine chemical

FAQ

Q: What materials work best with nitrogen protection?

A: Heat-sensitive compounds, oxidation-prone substances, and high-value materials requiring quality preservation.

Q: How does nitrogen protection improve product quality?

A: It prevents oxidation, maintains color stability, and preserves active compounds that might degrade in oxygen-rich environments.

Q: What maintenance does the system require?

A: Regular cleaning, nitrogen system checks, and component inspections following our provided maintenance schedule.

Q: Can you customize the system for specific applications?

A: Yes, we design solutions based on your material properties, capacity requirements, and facility constraints.

俯瞰

Contact Us

Ready to enhance your drying process with our Nitrogen-Protected Spray Dryer? Our technical team stands ready to discuss your specific requirements and provide detailed proposals.

Contact our sales team at: [email protected]

Let us help you achieve superior product quality while maximizing your production efficiency.

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