/ Spray Dryer

Precision Pharmaceutical Spray Dryer

Spray Drying Technology:Spray drying technology is a method where liquid raw materials are dispersed into mist droplets within a drying chamber, and these droplets are dried using hot air to obtain the final product. The formation of droplets can be achieved by a rotary atomizer or a nozzle atomizer. The drying of the droplets can be accomplished by adjusting the temperature of the drying medium (typically air) or controlling the flow rate of the medium. The raw material can be in the form of a solution, emulsion, suspension, melt, or paste. The dried product can be made into powder, granule, hollow ball, or agglomerate form as per requirements.

Each set of spray dryer consists of several key components: a feed pump, an atomizer, an air heater, an air disperser, a drying chamber, a powder recovery system, and an exhaust air cleaning system.
Product Description

Precision Pharmaceutical Spray Dryer - Advanced Drying Solutions for Pharmaceutical Manufacturing 

Our Precision Pharmaceutical Spray Dryer represents cutting-edge technology designed specifically for pharmaceutical manufacturing applications. This advanced spray drying system transforms liquid pharmaceutical materials into high-quality powder products with exceptional precision and consistency. You can rely on our state-of-the-art equipment to meet the stringent requirements of pharmaceutical production while maintaining optimal particle size distribution and product integrity throughout the drying process.

Spray drying technology disperses liquid raw materials into fine mist droplets within a controlled drying chamber. Hot air efficiently dries these droplets to produce your desired final product. Whether you're working with solutions, emulsions, suspensions, or paste materials, our system delivers consistent results every time.

 
Our Factory
 

Dependable drying, designed for your everyday

100spraydryer
100KG/H spraydryer
100spraydryer2
100KG/H spraydryer
150spraydyer
150KG/H spraydryer

Product Specification

  • Drying Capacity: 5-2000 kg/h water evaporation
  • Inlet Temperature: 120-350°C (adjustable)
  • Outlet Temperature: 60-90°C
  • Atomization Method: High-speed centrifugal atomizer
  • Material Contact Parts: 316L stainless steel
  • Control System: PLC with touch screen interface
  • Powder Recovery Rate: ≥95%

Usage Scenarios

Your pharmaceutical manufacturing facility can benefit from our product in various applications:

  • Active pharmaceutical ingredient (API) production
  • Vaccine and biological product manufacturing
  • Nutritional supplement powder creation
  • Antibiotic and medicine powder processing
  • Pharmaceutical excipient preparation
  • Traditional Chinese medicine extract drying
 
Our Factory
 

Dependable drying, designed for your everyday

150spraydryer 2
150KG/H spraydryer
250spraydryer
250KG/H spraydryer
25spraydryer
25KG/H spraydryer

Product Features

Explosion-Proof Safety Design

Your safety comes first with our comprehensive explosion-proof system design. All main components feature safety-certified construction for hazardous material processing.

Solvent Recovery System

Integrated condensing technology recovers valuable organic solvents. You reduce production costs significantly through efficient solvent recycling capabilities.

Positive Pressure Control

Automated pressure transmitters maintain stable positive pressure. This prevents contamination while ensuring consistent drying conditions.

Flexible Heating Configuration

We customize heating systems based on your specific site conditions and processing requirements.

Product Features

Our spray dryer offers exceptional performance through innovative design features:

Advanced Atomization System: High-speed centrifugal atomizer ensures uniform particle size distribution and excellent product quality.

Precise Temperature Control: Sophisticated heating system maintains optimal drying conditions for sensitive pharmaceutical compounds.

Contamination Prevention: Closed-loop design with HEPA filtration prevents cross-contamination and maintains product purity.

Easy Cleaning: CIP (Clean-in-Place) system enables thorough cleaning between batches without disassembly.

Energy Efficiency: Optimized air circulation reduces energy consumption while maintaining superior drying performance.

Quality Control

We implement rigorous quality control measures throughout the manufacturing process. Each Precision Pharmaceutical Spray Dryer undergoes comprehensive testing before delivery. Our quality assurance program includes material verification, welding inspection, and performance validation testing.

fine chemical

Why Choose Us?

Changzhou Awesome Drying Building Co., Ltd. brings decades of mastery in pharmaceutical drying hardware fabricating. You advantage from our comprehensive specialized back, custom plan capabilities, and dependable after-sales benefit. Our building group works closely with you to optimize gear arrangement for your particular requirements.

We get it pharmaceutical industry measures and administrative compliance needs. Our hardware meets cGMP prerequisites and worldwide quality benchmarks.

Certifications

Our manufacturing facility maintains ISO 9001:2015 quality management certification. All equipment documentation supports FDA validation requirements for pharmaceutical applications.

FAQ

Q: How long does installation typically take?

A: Installation usually requires 2-3 weeks, including equipment setup, commissioning, and operator training.

Q: What maintenance schedule do you recommend?

A: We recommend monthly preventive maintenance checks and annual comprehensive inspections for optimal performance.

Q: Can the system handle heat-sensitive materials?

A: Yes, our product features precise temperature control suitable for heat-sensitive pharmaceutical compounds.

Q: Do you provide validation documentation?

A: We supply complete IQ/OQ documentation packages to support your validation requirements.

俯瞰

Contact Us

Ready to enhance your pharmaceutical manufacturing capabilities? Our technical team is available to discuss your specific requirements and provide customized Precision Pharmaceutical Spray Dryer solutions.

Email: [email protected]

Contact us today for detailed specifications, pricing information, and technical consultation. We're committed to helping you achieve superior results with our advanced drying technology.

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