/ Spray Dryer

Spray Cooling Granulator

Spray Drying Technology:Spray drying technology is a method where liquid raw materials are dispersed into mist droplets within a drying chamber, and these droplets are dried using hot air to obtain the final product. The formation of droplets can be achieved by a rotary atomizer or a nozzle atomizer. The drying of the droplets can be accomplished by adjusting the temperature of the drying medium (typically air) or controlling the flow rate of the medium. The raw material can be in the form of a solution, emulsion, suspension, melt, or paste. The dried product can be made into powder, granule, hollow ball, or agglomerate form as per requirements.

Each set of spray dryer consists of several key components: a feed pump, an atomizer, an air heater, an air disperser, a drying chamber, a powder recovery system, and an exhaust air cleaning system.
Product Description

Spray Cooling Granulator - Professional Granulation Solution 

Looking for an efficient granulation solution? Our Spray Cooling Granulator represents cutting-edge technology that transforms liquid materials into high-quality granules through controlled spray and cooling processes. This advanced equipment combines the principles of spray drying with precise cooling mechanisms to deliver consistent, uniform granules for your production needs. Whether you're working with pharmaceutical compounds, food ingredients, or chemical materials, this granulator ensures optimal particle formation with exceptional reliability and performance.

 
Our Factory
 

Dependable drying, designed for your everyday

100spraydryer
100KG/H spraydryer
100spraydryer2
100KG/H spraydryer
150spraydyer
150KG/H spraydryer

Product Specification

Technical Parameters:

  • Processing capacity: 50-500 kg/h (customizable)
  • Particle size range: 0.1-3.0 mm
  • Cooling temperature: -10°C to 50°C
  • Material contact parts: 316L stainless steel
  • Control system: PLC with touchscreen interface
  • Power consumption: 15-75 kW (varies by model)
  • Dimensions: Customized based on capacity requirements

Key Components:

  • High-pressure spray nozzles
  • Temperature-controlled cooling chamber
  • Material collection system
  • Automated control panel
  • Safety monitoring systems

Usage Scenarios

This versatile granulation equipment serves multiple industries effectively:

Pharmaceutical Industry: Perfect for creating uniform drug pellets, coating granules, and processing heat-sensitive compounds that require controlled temperature conditions.

Food Processing: Ideal for producing instant beverage powders, flavor granules, nutritional supplements, and confectionery products with consistent texture.

Chemical Manufacturing: Excellent for fertilizer production, catalyst preparation, and specialty chemical granulation where precise particle size matters.

Agricultural Applications: Suitable for creating slow-release fertilizers, pesticide granules, and animal feed supplements.

 
Our Factory
 

Dependable drying, designed for your everyday

150spraydryer 2
150KG/H spraydryer
250spraydryer
250KG/H spraydryer
25spraydryer
25KG/H spraydryer

Product Features

Explosion-Proof Safety Design

Your safety comes first with our comprehensive explosion-proof system design. All main components feature safety-certified construction for hazardous material processing.

Solvent Recovery System

Integrated condensing technology recovers valuable organic solvents. You reduce production costs significantly through efficient solvent recycling capabilities.

Positive Pressure Control

Automated pressure transmitters maintain stable positive pressure. This prevents contamination while ensuring consistent drying conditions.

Flexible Heating Configuration

We customize heating systems based on your specific site conditions and processing requirements.

Product Features

Precise Temperature Control: Advanced cooling systems maintain optimal temperatures throughout the granulation process, protecting sensitive materials from thermal degradation.

Uniform Particle Size: Engineered spray nozzles ensure consistent droplet formation, resulting in granules with narrow size distribution.

Easy Operation: User-friendly interface with automated controls reduces operator training time and minimizes processing errors.

Hygienic Design: Smooth surfaces and easy-access cleaning points ensure compliance with strict sanitation requirements.

Energy Efficient: Optimized heat recovery systems reduce energy consumption while maintaining superior performance.

Flexible Configuration: Modular design allows customization based on your specific production requirements and space constraints.

Quality Control

We implement rigorous quality standards throughout manufacturing:

  • Material certification for all stainless steel components
  • Precision machining with tight tolerances
  • Comprehensive testing before shipment
  • Performance validation with actual materials
  • Documentation package including operation manuals and maintenance schedules

Each unit Spray Cooling Granulator undergoes extensive factory testing to ensure optimal performance in your facility.

Why Choose Us?

Proven Expertise: Changzhou Great Drying Engineering brings decades of experience in granulation technology, delivering solutions that exceed industry standards.

Custom Solutions: We understand that every application is unique. Our engineering team works closely with you to develop tailored configurations.

Comprehensive Support: From initial consultation through installation and ongoing maintenance, we provide complete technical assistance.

Global Reach: Our equipment operates successfully in facilities worldwide, backed by responsive service networks.

Innovation Focus: Continuous research and development ensures you receive the latest technological advances in granulation equipment.

Certifications

Our manufacturing processes and equipment design comply with international quality standards. All electrical components meet relevant safety certifications for global markets.

​FAQ

Q: What materials can be processed with this granulator?

A: The equipment handles various liquid materials including solutions, suspensions, melts, and emulsions across pharmaceutical, food, and chemical applications.

Q: How do you determine the right size for my application?

A: Our technical team evaluates your production requirements, material properties, and facility constraints to recommend optimal specifications.

Q: What maintenance is required?

A: Regular cleaning, filter replacement, and periodic inspection of mechanical components ensure long-term reliable operation.

Q: Can the system handle multiple products?

A: Yes, quick changeover features allow processing different materials with minimal downtime between batches.

Contact Us

Ready to enhance your granulation process? Our technical experts are available to discuss your specific requirements and provide detailed proposals.

Contact us today at: [email protected]

Let us help you find the perfect Spray Cooling Granulator solution for your production needs.

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