/ Spray Dryer

Spray Dryer for Ceramics

Spray Drying Technology:Spray drying technology is a method where liquid raw materials are dispersed into mist droplets within a drying chamber, and these droplets are dried using hot air to obtain the final product. The formation of droplets can be achieved by a rotary atomizer or a nozzle atomizer. The drying of the droplets can be accomplished by adjusting the temperature of the drying medium (typically air) or controlling the flow rate of the medium. The raw material can be in the form of a solution, emulsion, suspension, melt, or paste. The dried product can be made into powder, granule, hollow ball, or agglomerate form as per requirements.

Each set of spray dryer consists of several key components: a feed pump, an atomizer, an air heater, an air disperser, a drying chamber, a powder recovery system, and an exhaust air cleaning system.
Product Description

Spray Dryer for Ceramics - Advanced Drying Solutions 

When you're looking for efficient ceramic powder production, our Spray Dryer for Ceramics delivers exceptional results every time. This cutting-edge equipment transforms liquid ceramic materials into fine powders through advanced atomization technology. You'll benefit from precise particle size control and uniform moisture content. Our ceramic spray drying system uses high-speed centrifugal atomization to create consistent, high-quality ceramic powders. The equipment features state-of-the-art temperature control and optimized airflow patterns. Your production efficiency will increase significantly with our reliable drying solution.

 
Our Factory
 

Dependable drying, designed for your everyday

100spraydryer
100KG/H spraydryer
100spraydryer2
100KG/H spraydryer
150spraydyer
150KG/H spraydryer

Product Specification

Technical Parameters:

  • Processing capacity: 5-2000 kg/h
  • Inlet air temperature: 150-350°C
  • Outlet air temperature: 80-120°C
  • Atomizer speed: 8,000-25,000 rpm
  • Powder recovery rate: ≥95%
  • Moisture content: ≤2%
  • Particle size: 10-500 μm (adjustable)

Key Components:

  • High-speed centrifugal atomizer
  • Stainless steel drying chamber
  • Advanced air heating system
  • Cyclone separator
  • Bag filter collection system
  • PLC control panel

Usage Scenarios

You can use our equipment across various ceramic applications:

Advanced Ceramics Manufacturing:

  • Electronic ceramic powders
  • Structural ceramic materials
  • Biomedical ceramic production

Traditional Ceramics:

  • Tile and pottery glazes
  • Sanitary ware production
  • Refractory material processing

Specialized Applications:

  • Catalyst support materials
  • Abrasive ceramic powders
  • Decorative ceramic coatings
 
Our Factory
 

Dependable drying, designed for your everyday

150spraydryer 2
150KG/H spraydryer
250spraydryer
250KG/H spraydryer
25spraydryer
25KG/H spraydryer

Product Features

Explosion-Proof Safety Design

Your safety comes first with our comprehensive explosion-proof system design. All main components feature safety-certified construction for hazardous material processing.

Solvent Recovery System

Integrated condensing technology recovers valuable organic solvents. You reduce production costs significantly through efficient solvent recycling capabilities.

Positive Pressure Control

Automated pressure transmitters maintain stable positive pressure. This prevents contamination while ensuring consistent drying conditions.

Flexible Heating Configuration

We customize heating systems based on your specific site conditions and processing requirements.

Product Features

Superior Atomization Technology:

Your ceramic materials undergo precise atomization through our high-speed centrifugal system. This ensures uniform particle distribution and excellent flowability.

Advanced Temperature Control:

You get precise temperature management throughout the drying process. Our system maintains optimal conditions for ceramic powder quality.

Efficient Powder Recovery:

The multi-stage collection system maximizes powder recovery rates. You'll minimize material waste and reduce production costs.

Flexible Operation:

Our Spray Dryer for Ceramics adapts to various ceramic formulations. You can easily adjust parameters for different materials and requirements.

Quality Control

We implement rigorous quality standards throughout manufacturing:

  • ISO 9001:2015 certified production processes
  • Comprehensive material testing and inspection
  • Performance validation before delivery
  • Strict adherence to international safety standards

Each unit undergoes extensive testing to ensure optimal performance. Our quality team monitors every production stage carefully.

Why Choose Us?

Engineering Excellence:

Changzhou Great Drying Engineering brings decades of drying technology expertise. We understand your ceramic production challenges completely.

Customized Solutions:

Every product can be tailored to your specific requirements. Our engineers work closely with your team.

Comprehensive Support:

You receive complete technical support from installation to maintenance. Our service team ensures maximum equipment uptime.

Proven Track Record:

We've successfully delivered ceramic drying solutions worldwide. Your investment is protected by our reliable performance history.

fine chemical

FAQ

Q: What ceramic materials can this equipment process?

A: Our system handles various ceramic slurries, including alumina, zirconia, silicon carbide, and mixed ceramic formulations.

Q: How do you ensure consistent particle size?

A: The high-speed centrifugal atomizer and controlled drying conditions maintain uniform particle distribution throughout production.

Q: What's the typical installation time?

A: Standard installation takes 2-3 weeks, including commissioning and operator training.

Q: Can the system handle abrasive ceramic materials?

A: Yes, we use wear-resistant materials and designs specifically for abrasive ceramic applications.

俯瞰

Contact Us

Ready to enhance your ceramic powder production? Our Spray Dryer for Ceramics delivers the reliability and performance you need.

Contact our technical team today:

📧 Email: [email protected]

Let us help you find the perfect ceramic drying solution for your application. Our experts are ready to discuss your specific requirements and provide detailed technical proposals.

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