Disc Vacuum Dryer

Disc Vacuum Dryer - Advanced Industrial Drying Solution

Product Introduction

Looking for an efficient drying solution for your heat-sensitive materials? Our Disc Vacuum Dryer delivers exceptional performance through innovative conductive vacuum drying technology. This advanced equipment combines the benefits of vacuum processing with precise temperature control, making it perfect for pharmaceutical, chemical, and food industries. The unique disc design maximizes heat transfer surface area while maintaining gentle processing conditions. Your materials receive uniform heating throughout the drying cycle, ensuring consistent results every time.

Product Specification

Our vacuum drying systems come in five standard specifications to meet diverse production needs:

• Diameter Options: φ1200, φ1500, φ2000, φ2500, φ3000
• Operating Pressure: Vacuum conditions (-0.09 to -0.096 MPa)
• Temperature Range: 35°C to 150°C
• Material Options:
• Type A: Carbon steel construction with stainless steel internals
• Type B: Full 304 stainless steel construction
• Heating Media: Steam, hot water, or thermal oil
• Control System: Advanced PLC with touchscreen interface

Usage Scenarios

Your product excels in multiple applications:

Pharmaceutical Industry: Drying APIs, herbal extracts, and temperature-sensitive compounds while maintaining product integrity and meeting GMP standards.

Chemical Processing: Handling organic solvents, fine chemicals, and materials requiring solvent recovery systems.

Food Production: Processing nutritional supplements, food additives, and natural extracts without compromising nutritional value.

Specialty Materials: Drying electronic materials, catalysts, and high-value products that demand contamination-free processing.

Product Features

Superior Heat Transfer: Multiple heated discs provide extensive surface contact, ensuring efficient energy utilization and faster drying cycles.

Gentle Processing: Low-temperature operation protects heat-sensitive materials from degradation, oxidation, or structural damage.

Solvent Recovery: Integrated condenser systems allow you to recover valuable solvents, reducing waste and operating costs.

Contamination Prevention: Closed-system design prevents external contamination while maintaining sterile processing conditions.

Easy Operation: User-friendly controls and automated systems minimize operator training requirements and ensure consistent results.

Quality Control

We maintain strict quality standards throughout manufacturing. Every component undergoes rigorous testing before assembly. Our quality team inspects welding joints, pressure vessels, and control systems. Final testing includes vacuum integrity checks and thermal performance validation. You receive comprehensive documentation and test certificates with each unit.

Why Choose Us?

Engineering Excellence: Over decades of experience in drying technology gives you proven solutions and reliable performance.

Customization Capability: We adapt our Disc Vacuum Dryer designs to match your specific material properties and production requirements.

Technical Support: Our engineering team provides ongoing assistance, from initial sizing through installation and maintenance training.

Global Service Network: Local service representatives ensure prompt support and spare parts availability worldwide.

Innovation Focus: Continuous R&D investment brings you the latest advances in vacuum drying technology.

FAQ

Q: What materials can be processed in a product?

A: Heat-sensitive pharmaceuticals, chemical intermediates, food extracts, and any material requiring low-temperature drying or solvent recovery.

Q: How does vacuum drying improve product quality?

A: Lower boiling points reduce processing temperatures, preventing thermal degradation while maintaining product characteristics.

Q: What maintenance is required?

A: Regular cleaning, seal inspection, and periodic calibration of temperature and vacuum systems ensure optimal performance.

Q: Can the system handle different batch sizes?

A: Yes, our multiple size options and adjustable operating parameters accommodate various production volumes.

Contact Us

Ready to improve your drying processes? Our technical specialists are here to help you select the right Disc Vacuum Dryer for your application. Contact us today for detailed specifications, quotations, and technical consultation.

Email: [email protected]

Let us help you achieve superior drying results with our advanced vacuum drying technology.