Pilot-Scale Disc Dryer

Pilot-Scale Disc Dryer - Advanced Drying Solutions for Your Research and Production Needs

Looking for reliable pilot-scale testing equipment for your drying processes? Our Pilot-Scale Disc Dryer delivers exceptional performance for research facilities and small-batch production. This inventive circle drying framework combines tall warm proficiency with exact temperature control, making it your perfect choice for fabric testing and handle optimization. Whether you're creating unused items or scaling up generation, our item gives steady, reproducible comes about over different businesses counting pharmaceuticals, chemicals, and nourishment processing.

Product Introduction

Our circle dryer innovation speaks to the apex of conductive drying advancement. The interesting multi-disc plan guarantees uniform warm dispersion whereas keeping up delicate handling conditions. This makes it culminate for heat-sensitive materials that require cautious temperature management.

The framework highlights numerous warming circles orchestrated vertically inside a round and hollow chamber. Steam or warm oil circulates through these plates, giving controlled warm exchange to your materials. This plan maximizes drying productivity whereas minimizing vitality utilization.

Product Specification

Available Configurations:

• Atmospheric pressure operation
• Airtight sealed systems
• Vacuum operation capabilities

Size Options:

• φ1200mm, φ1500mm, φ2000mm
• φ2500mm, φ3000mm

Material Construction:

• Type A: Carbon steel with 304 stainless steel internals
• Type B: Full 304 stainless steel construction
• Steam pipelines and rotating shaft: 304 stainless steel
• Optional specialized linings available

Operating Parameters:

• Temperature range: Ambient to 200°C
• Vacuum capability: Down to 50mbar
• Processing capacity: 50-500 kg/batch

Usage Scenarios

Your pilot-scale disc dryer excels in multiple applications:

Research and Development: Perfect for material characterization studies and process parameter optimization. Universities and R&D centers rely on our systems for consistent, scalable results.

Pharmaceutical Industry: Ideal for drying active pharmaceutical ingredients, intermediates, and final products under controlled conditions.

Chemical Processing: Handles specialty chemicals, catalysts, and fine chemical powders with precision temperature control.

Food and Feed: Processes nutritional supplements, food additives, and specialized feed ingredients while preserving product quality.

Product Features

Superior Heat Transfer: Our multi-disc design provides excellent thermal efficiency, reducing drying times and energy costs.

Precise Control: Advanced temperature and vacuum control systems ensure reproducible results every time.

Gentle Processing: Low-shear environment protects delicate materials from degradation.

Easy Operation: Intuitive controls and automated systems minimize operator training requirements.

Versatile Design: Handles various material types from fine powders to granular substances.

Compact Footprint: Space-efficient design fits easily into existing laboratory and pilot plant layouts.

Quality Control

Every system undergoes rigorous testing before shipment. Our quality assurance program includes:

• Pressure testing of all steam circuits
• Temperature uniformity verification
• Vacuum leak testing
• Performance validation with standard materials
• Complete documentation package

We maintain strict manufacturing standards to ensure your equipment delivers consistent performance for years of reliable operation.

Why Choose Us?

Engineering Excellence: Over decades of experience in drying technology development and manufacturing.

Custom Solutions: We tailor each system to meet your specific processing requirements and facility constraints.

Comprehensive Support: From initial consultation through installation and ongoing maintenance, our team supports your success.

Proven Performance: Hundreds of installations worldwide demonstrate our technology's reliability and effectiveness.

Innovation Focus: Continuous improvement ensures you receive the latest advances in drying technology.

FAQ

Q: How do I determine the right size for my application?

A: Our engineers will help you select the optimal size based on your throughput requirements, material characteristics, and processing conditions.

Q: Can the system handle heat-sensitive materials?

A: Yes, the gentle indirect heating and optional vacuum operation make it ideal for temperature-sensitive products.

Q: What maintenance is required?

A: Regular cleaning and periodic seal inspection. We provide detailed maintenance schedules and support.

Q: Is operator training included?

A: Yes, we provide comprehensive operator training as part of our installation service.

Contact Us

Ready to discuss your pilot-scale drying needs? Our application engineers are standing by to help you find the perfect solution.

Email: [email protected]

Contact us today for a detailed consultation and custom quotation for your Pilot-Scale Disc Dryer requirements.