/ Spray Dryer

Pilot spray dryer

Name: Pilot spray dryer
SKU: N/A

Spray Drying Technology：Spray drying technology is a method where liquid raw materials are dispersed into mist droplets within a drying chamber, and these droplets are dried using hot air to obtain the final product. The formation of droplets can be achieved by a rotary atomizer or a nozzle atomizer. The drying of the droplets can be accomplished by adjusting the temperature of the drying medium (typically air) or controlling the flow rate of the medium. The raw material can be in the form of a solution, emulsion, suspension, melt, or paste. The dried product can be made into powder, granule, hollow ball, or agglomerate form as per requirements.

Each set of spray dryer consists of several key components: a feed pump, an atomizer, an air heater, an air disperser, a drying chamber, a powder recovery system, and an exhaust air cleaning system.

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Product Description

Pilot Spray Dryer - Advanced Laboratory Drying Solutions

Looking for a reliable Pilot spray dryer for your research and development needs? Our pilot-scale spray drying equipment offers the perfect balance between laboratory precision and small-scale production capabilities. Whether you're developing new formulations or scaling up from lab to production, our product delivers consistent, high-quality results. With advanced technology and user-friendly controls, you can achieve optimal drying parameters for various materials including pharmaceuticals, food ingredients, and chemical compounds.

Laboratory Spray Dryer

Product Specification

Evaporation Capacity: 5-50L/hour water evaporation
Inlet Temperature: 100-350°C (adjustable)
Outlet Temperature: 80-120°C
Atomization Method: Centrifugal atomizer or pressure nozzle
Particle Size: 10-500μm (controllable)
Power Supply: 220V/380V, 50/60Hz
Material: Stainless steel 316L contact parts
Control System: PLC with touchscreen interface

Usage Scenarios

Your pilot spray dryer serves multiple research and development applications:

Pharmaceutical Development: Create uniform drug powders, microencapsulate active ingredients, and develop sustained-release formulations.

Food Technology: Process dairy products, fruit extracts, flavor compounds, and nutritional supplements with precise moisture control.

Chemical Research: Transform liquid chemicals into stable powder forms, develop new materials, and optimize particle characteristics.

Academic Research: Support university laboratories and research institutions in materials science, biotechnology, and chemical engineering studies.

Product Features

Advanced Control System: Touch-screen interface allows real-time monitoring of all critical parameters. You can easily adjust inlet temperature, feed rate, and atomization speed.

Flexible Atomization: Choose between centrifugal and pressure nozzle atomization based on your material properties and desired particle size.

Quick Setup: Compact design enables easy installation in existing laboratory spaces without extensive modifications.

Easy Cleaning: CIP (Clean-in-Place) system ensures thorough cleaning between batches, meeting strict hygiene requirements.

Data Recording: Built-in data logging system tracks all process parameters for batch documentation and reproducibility.

Our Factory

Your choice for the future.

High Temperature

nitrogen cycle

silica SiO₂-specific product model

Quality Control

We maintain strict quality standards throughout manufacturing. Each unit undergoes comprehensive testing including:

Temperature accuracy verification (±2°C)
Flow rate calibration
Atomization performance testing
Safety system validation
Material quality inspection

Our quality management system ensures every spray dryer meets international standards before delivery.

fine chemical

Why Choose Us?

Engineering Expertise: Over 20 years of spray drying technology development and manufacturing experience.

Custom Solutions: We adapt equipment specifications to match your specific application requirements.

Comprehensive Support: Technical training, installation guidance, and ongoing maintenance support included.

Proven Performance: Trusted by over 1,500 universities, research institutes, and companies worldwide.

Competitive Pricing: Direct manufacturer pricing with excellent value for advanced features.

FAQ

Q: What materials can I process with this product?

A: You can process solutions, emulsions, suspensions, and pumpable pastes including pharmaceuticals, food ingredients, chemicals, and biological materials.

Q: How do I determine the right operating parameters?

A: Our technical team provides initial parameter recommendations based on your material properties. The system allows easy adjustment during trials.

Q: What's the typical particle size range?

A: Particle size typically ranges from 10-500μm, depending on atomization method and operating conditions.

Q: Is training provided?

A: Yes, we provide comprehensive operator training and technical documentation with every system.

Aerial view

Contact Us

Ready to enhance your research capabilities? Contact our technical team to discuss your specific requirements and receive a customized Pilot spray dryer quote.

Email: [email protected]

Our engineers are available to answer your questions and help you select the optimal configuration for your applications.

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